JinChun Supermarket Cart Production System

2025-04-15

[Production Overview]

As retail demands escalate, JinChun delivers smart automation for cart manufacturing - from wire bending machine processing to welding machine assembly - achieving 99.5% structural consistency and 2,000+ units/day output.

[Core Equipment Matrix]

Material Preparation

• Servo Straightener

2-6mm wire processing

45m/min speed (±0.5mm)

Wire bending machine compatible feeds

• CNC Tube Bender (Φ38 capacity)

190° bending range

±0.5mm repeat accuracy

Welding machine-ready outputs

Welding Systems

	16-Station Gantry Welder	XY-Axis Special Welder	4-Station Auto Welder
Power	300kVA	100kVA	80kVA
Speed	500mm/s	380mm/s	300mm/s
Key Feature	Wire bending machine aligned jigs	Welding machine cluster control	Multi-process integration
Output Boost	40% vs conventional	35% cycle reduction	50% labor saving

Post-Processing

• Auto Frame Bender

16-20 units/min

Wire bending machine-grade precision

• 2D+ Chamfer Machine

20 units/min efficiency

Welding machine surface prep

[Technical Advantages]

Precision Manufacturing

• Mitsubishi servo-driven wire bending machines

• Welding machine vision QC (≤0.5% defect rate)

• 10,000+ parameter presets

Energy Efficiency

• 20% power reduction vs standard welding machines

• Wire bending machine scrap recovery system

• SKD11/Cr12 wear-resistant tooling

Flexible Production

• Switch between wire bending machine setups in 15min

• Welding machine adapts to:

Round/square tubes (Φ6-38mm)

Basket handles

Frame joints

[Production Workflow]

Wire straightening → 2. Bending (wire bending machines) → 3. Welding (welding machine clusters) → 4. Surface treatment → 5. Automated QC → 6. Packaging

[Performance Benchmarks]

	Standard Line	JinChun System
Daily Output	800-1,200 units	2,000-3,000 units
Welding Consistency	±1.2mm	±0.5mm
Wire Bending Accuracy	±1.0mm	±0.3mm
Energy Consumption	100% baseline	78%