Beginning welder, Is there an easy and price effective way to weld these steel rings shut?

2025-04-10

I. Core Equipment Advantages

Designed for welding novices, the Coil Forming & Welding Integrated Machine simplifies steel ring welding through these features:

Integrated forming/welding functions reduce process switching.

Multi-stage power settings adapt to diverse production needs.

Automated feeding ensures stable processing.

Energy-efficient operation (1.5-4kW servo/hydraulic motors) lowers costs.

II. Key Specifications

1. Power System

Servo motor: 1.5-3.8kW (select by ring size)

Hydraulic motor: 1.5-4kW tiered configuration

Typical application: 1.5kW dual motors for φ50-250mm rings.

2. Production Efficiency

Wire feed speed: 30-35 m/min (±0.15mm tolerance)

Output: φ50 rings: 16/min | φ90 rings: 20/min

3. Size Compatibility

Diameter range: 50-550mm

Wire thickness: 2-10mm (low-carbon steel)

Precision: ±0.5mm diameter tolerance | Flatness <0.5mm

III. Welding Quality Assurance

1. Power Configuration

3-stage welding power: 40/63/80 kVA

Standard specs: 380V voltage | 50% duty cycle

2. Environmental Requirements

Air pressure: 0.6MPa

Cooling: Water-cooled (50L/min for select models).

IV. Equipment Dimensions

Footprint: 2.0-2.2m (L) × 1.4-1.5m (W) × 1.5-1.6m (H)

Weight: 600-800kg (flexible workshop layout).

V. Beginner Tips

Preset parameters streamline operation:

Match machine model to ring diameter.

Align welding power with wire thickness.

Use fixed feeding speed for consistency.

Leverage tolerance control (±0.5mm) for precision.


This integrated solution enables novices to achieve 25 rings/minute with ±0.5mm precision through standardized parameters and automation. Combining affordability and reliability, it is the ideal entry-level choice for steel ring welding.

 

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