Efficient Stainless Steel Basket Production Solutions

In the industrial automation sector, the production of stainless steel baskets demands extremely high requirements in terms of equipment precision, efficiency, and process adaptability. Jinchun Machinery Equipment Technology Co., Ltd. leverages advanced equipment technology and extensive industry experience to provide customers with a comprehensive production solution, from wire forming to welding and assembly, helping companies reduce costs, improve efficiency, and upgrade product quality. Below is an overview of our core equipment and full-process solutions for stainless steel basket production:

 

Core Equipment and Technological Advantages

2D Servo Forming Machine (Model 3-8)

High-Precision Forming: Capable of processing 3-8mm wire, equipped with a 7-axis linkage system, bending accuracy of ±0.5mm, feeding speed up to 24m/min, and production efficiency of 12-15 units per minute.

Intelligent Control: Built-in bilingual touch control system (Chinese/English), stores up to 10,000 sets of data, supports complex shape programming (e.g., 200×200 square frames), and is compatible with various wire types (round, flat, square).

 

Servo/Hydraulic Straightening and Cutting Machine

Precise Straightening and Cutting: Supports 3-8mm carbon steel and stainless steel wire, straightening speed of 20-35m/min, length tolerance of ±0.5mm/500mm. Equipped with dual feeding wheels and high-wear-resistant Cr12 material straightening blocks to ensure wire straightness.

Flexible Adaptation: Offers both hydraulic and servo versions, meeting different budget and efficiency needs. Compact frame size (2670×710×1450mm) allows for flexible workshop layout.

 

Frame-Type XY Dual-Mode Welding Machine

Efficient Welding: Supports large-size mesh welding up to 900×1300mm, maximum clamping pressure of 5000N, welding speed of 500mm/s, and a duty cycle of 50%. Compatible with medium-frequency 230KVA or AC 150KVA power sources to meet high-strength welding needs.

Intelligent Control: Equipped with a touchscreen and high-precision servo motors (X/Y axes), supports pneumatic pressing and multiple process parameter adjustments to ensure welding consistency.

 

Medium-Frequency/AC Spot Welding Machine

Multi-Point Synchronous Welding: Both medium-frequency (230KVA) and AC (125KVA) spot welding machines are available, with single-side 5-point synchronous welding and a duty cycle of 50%. The throat depth is 800mm, suitable for complex basket structures.

Stable and Durable: The water-cooling system ensures long-term operation, while the long electrode lifespan and low maintenance costs reduce downtime.

Full-Process Production Solution Breakdown

For example, in the case of a customer's stainless steel basket order, Jinchun provides the following full-process technical support:

Wire Straightening and Cutting: The servo straightening and cutting machine precisely straightens 3-8mm wire and cuts it to the required length (≥50mm), with a tolerance of ±0.5mm, ensuring high-quality raw materials for subsequent forming.

Wire Forming: The 2D servo forming machine bends the wire using a 7-axis linkage system, supporting multi-angle processing of up to ±180°. Production efficiency reaches 15 units per minute, adapting to complex basket frame structures.

Welding and Assembly: The frame-type XY dual-mode welding machine completes multi-point synchronous welding of mesh sheets in a single pass, with high welding strength and speeds of up to 500mm/s. The medium-frequency spot welding machine reinforces key joints, ensuring a sturdy final structure.

Edge Trimming and Final Inspection: The dedicated trimming machine removes burrs, while the automated quality inspection system ensures smooth, flawless edges on finished products. After strict testing, the final products are packaged and delivered, with a product yield rate exceeding 98%.

 

Four Advantages of Choosing Jinchun

Technologically Advanced: The equipment uses high-precision servo systems and core components made from durable Cr12/SKD11 materials, offering stable performance and long service life.

Highly Efficient and Flexible: From straightening, forming, to welding, the entire process is automated, supporting various wire types and complex processes, adaptable to customized requirements.

Transparent Costs: The pricing includes taxes and shipping, with flexible payment terms (40% deposit + 60% balance), and a production cycle of just 50 working days.

Comprehensive Support: We provide equipment debugging, process optimization, and technical training in one-stop service, ensuring fast production ramp-up for our clients.

 

Customer Case and Results

After adopting Jinchun’s solution, a client in Henan experienced a 40% improvement in stainless steel basket production efficiency. Product consistency significantly improved, allowing them to take on large volume orders. The full-process automation, from wire handling to finished welding, shortened delivery times and boosted their market competitiveness.

 

Contact Us Now to Start Intelligent Production!

If you need professional stainless steel basket production equipment or customized solutions, Jinchun Machinery Equipment is here to provide efficient and reliable technical support!

 

Jinchun Machinery Equipment—driving the future of intelligent manufacturing with innovative technology!