Precision up to 0.5mm! How Does the 2D CNC Wire Bending Machine Achieve High-Quality Mass Production?

In the field of metal wire processing, precision and efficiency are critical factors that determine product quality and production profitability. Jinchun's 2D CNC Wire Bending Machine, with its bending accuracy of up to ±0.5mm and high-efficiency production capabilities, has become the preferred equipment for many enterprises in China. But how does it achieve high-quality mass production? This article will reveal the secrets behind its success!

1. Where Does High Precision Come From?

Precision Straightening System
The machine is equipped with 28 straightening wheels, made of national standard Cr12 material, ensuring that the wire reaches optimal straightness before entering the bending process, laying the foundation for high-precision bending.

High-Quality Bending Molds
The bending molds are made of SKD11/51 high-quality material, with a hardness of 58-62° after precision machining. This ensures the molds remain deformation-free during the bending process, maintaining stable bending accuracy.

High-Precision Servo System
The machine is powered by 4 servo motors with a total power of 6.2kw, controlling wire feeding, bending, cutting, and mold lifting. Each action is precise, ensuring bending accuracy remains within ±0.5mm.

PLC Intelligent Control System
Featuring a bilingual (Chinese/English) touch screen, the system supports data upload and download functions and can store 4000 sets of data (each set includes 300 actions). It offers user-friendly operation and flexible programming to meet complex bending needs.

2. How Is High Efficiency Achieved?

Rapid Wire Feeding System
The machine uses 3 sets of feeding wheels, made of Cr12 material with a hardness of 58° after precision polishing. The maximum feeding speed reaches 90 meters per minute, significantly improving production efficiency.

High-Speed Bending Capability
With a maximum bending speed of 300 rotations per minute, the machine supports bending angles of ±180°. The inner and outer molds can move up and down and rotate 360° in both directions, adapting to various complex shapes.

Efficient Cutting System
The cutting motor is powerful enough to easily cut ∮6mm iron wires (for machines with a wire diameter range of 2-6mm), ensuring clean cuts without the need for secondary processing.

Wide Applicability of Wire Materials
The machine supports round, flat, and square wires, suitable for materials such as iron, stainless steel, and copper, with a wire diameter range of 2-6mm.

Robust Machine Design
With dimensions of 24009001650mm and a weight of 880KG, the machine features a high-rigidity structure, ensuring stable operation and minimizing vibration and errors.

Comprehensive After-Sales Service
Jinchun provides full support, from installation and debugging to operational training, ensuring long-term stable operation and addressing user concerns.

3. Actual Production Efficiency

Taking the processing of a 200*200mm square frame as an example, the machine's production efficiency can reach 20-25 pieces per minute, with both bending and feeding accuracy stabilized within ±0.5mm, truly achieving high-quality mass production.

4. Why Choose Jinchun's 2D CNC Wire Bending Machine?

Jinchun's 2D CNC Wire Bending Machine stands out as an "all-round player" in the metal wire processing industry, thanks to its high precision, efficiency, and stability. Whether in construction, industrial, household, or craft applications, it effortlessly meets diverse needs, helping enterprises enhance production efficiency and create high-quality products. If you're looking for a high-performance wire bending machine, consider this CNC equipment with ±0.5mm precision to embark on a new chapter of efficient production!