Unveiling Jinchun's Fully Automated Wire Processing Equipment: The Journey of a “Universal Craftsman” from Mattresses to Shelving

What kind of automated equipment can truly earn the title of a “Universal Craftsman”? Jinchun can confidently tell you that our self-designed and manufactured gantry welding machines and automated wire processing systems are fully deserving of this name. Why do we say this? Let us explain in detail.

1. Solving the Challenges of Mattress Border Production

Manufacturers of mattresses are well aware that mattress borders, due to their large size, require highly specialized automated platforms and production spaces. Manual welding is not only costly but also inefficient, leading to low production output. Many companies seek to invest in automation but struggle to find suitable solutions. If you are facing such challenges, Jinchun introduces its independently developed mattress border machine, designed to solve your problems.

How Jinchun’s Mattress Border Machine Works and Its Key Components:

1. Straightening and Cutting Machine:
   The coiled wire for mattress borders is straightened and cut using the straightening and cutting machine, ensuring linearity and consistency. The straightened wire is then fed into a guide hopper, preparing it for the next stage.

2. Bending Machine:
   The giant bending machine, a core component of the system, shapes the straightened and cut wire into preset forms, ensuring the accuracy and stability of the mattress borders. This machine can be configured to produce borders of various shapes.

3. Automatic Locking Machine:
   The locking mechanism is crucial for securing the mattress borders. Traditional manual locking is time-consuming and inconsistent. Jinchun’s automatic locking machine uses vibration to position the locks accurately. A robotic arm picks up the bent wire and precisely installs it into the locking machine, significantly improving production efficiency and product consistency.

4. Automatic Discharge Gripper:
   Once the borders are formed and locked, a mechanical gripper moves them from the production machine to the finished product shelf, ensuring neat and organized stacking.

Through the rational design and integration of these components, Jinchun’s mattress border machine efficiently and accurately completes the automated production of mattress borders, solving many of the unavoidable challenges of traditional manual operations.

2. Fully Automated Production Equipment for Display Shelving

In addition to mattress border processing, Jinchun provides a complete set of fully automated production equipment for display shelving manufacturers. These manufacturers also face issues of low efficiency and high costs with traditional manual production. Jinchun’s automated shelving equipment effectively addresses these problems.

Key Components of Jinchun’s Automated Shelving Production Line:

1. Wire Straightening Machine:
   The coiled wire is straightened and cut to ensure uniform linearity and length for the shelving.

2. 2D Bending Machine:
   This machine handles the bending of the shelving components. With 25 years of experience, Jinchun’s bending machines are known for their high precision and efficiency, capable of meeting various shelving design requirements.

3. Welding Machine:
   The welding machine can simultaneously weld multiple wire intersections, forming a mesh structure from the straightened wires. It then welds the bent components together to create the basic framework of the shelving.

4. Edge Trimming Machine:
   After welding, the semi-finished shelving may have excess wire edges. If not trimmed, these edges can affect the product’s appearance, quality, and even pose safety risks. Jinchun’s edge trimming machine removes these excess edges, ensuring the product meets factory standards.

Through the seamless collaboration of these machines, Jinchun not only improves production efficiency but also significantly reduces labor and production costs.

3. Jinchun’s Commitment to Innovation and Excellence

With years of research and production experience, Jinchun has provided efficient, precise, and flexible automated machinery solutions to numerous manufacturers, offering robust support for intelligent production.

Looking ahead, Jinchun will continue to uphold the spirit of a “Universal Craftsman,” dedicating itself to technological innovation and delivering more efficient and intelligent automated equipment to various industries.