Farewell to the Shackles of Molds! The Magic of Free Shaping of the Fully Automatic Wire Arc-bending and Butt-welding Machine

In the long history of wire processing, molds have been the main means of shaping wires. However, today, Jinchun's fully automatic wire arc-bending and butt-welding machine has brought about a revolutionary change, allowing us to bid farewell to the shackles of molds and witness the magical power of free shaping.

Digital Control for Precise and Free Shaping
Jinchun's fully automatic wire arc-bending and butt-welding machine is equipped with an advanced digital control system, which is the core of its free shaping capabilities. Through this system, operators only need to input preset parameters such as arc bending radius, angle, and arc length on the control panel, and the bending mechanism of the welding machine can respond quickly. For example, when it is necessary to process a wire arc bend with a radius of 10 cm and an angle of 120 degrees, the digital system will accurately control the motor of the bending mechanism to drive the wire to bend according to the set requirements, and the error can be controlled within a very small range. Compared with traditional molds, this digital control method greatly improves the shaping accuracy and flexibility.

Easily Handling Complex Shapes
When facing complex wire shapes, traditional molds often require the customization of multiple sets of molds, which is costly and time-consuming. Jinchun's welding machine is completely different, as it can easily handle various complex shapes. Take the production of a wire handicraft with wavy arcs and multiple butt joints at different angles as an example. The digital system of the welding machine can sequentially control the bending mechanism and the butt joint mechanism to complete the processing of various complex shapes on the same wire. Throughout the process, there is no need to change the mold. Only by adjusting the parameters in the system can various shape changes from simple to complex be achieved, providing a broad space for product design innovation.

Practical Cases Demonstrating Advantages
When a well-known lighting fixture manufacturer was designing a new chandelier, it needed to use wires to create a unique lampshade shape. In the past, using molds for processing was not only costly but also unable to achieve the free and smooth curve effect that the designers desired. After using Jinchun's fully automatic wire arc-bending and butt-welding machine, designers were able to directly convert the creative ideas in their minds into parameters and input them into the welding machine. The welding machine quickly processed a wire lampshade frame that met the design requirements, and its free shaping effect made the lighting fixture's shape novel and unique, which was very popular in the market once it was launched. This welding machine not only helps enterprises reduce production costs but also greatly shortens the product research and development cycle.

Operation Tips
When using Jinchun's fully automatic wire arc-bending and butt-welding machine, operators should carefully check the design drawings and accurately input all parameters before processing. Regularly update the software of the welding machine's digital system to ensure its stable performance. At the same time, perform maintenance on the mechanical components of the bending mechanism, such as adding lubricating oil and checking the wear of transmission components, to ensure that the equipment can accurately execute the shaping instructions.

With its innovative free shaping technology, Jinchun's fully automatic wire arc-bending and butt-welding machine has broken through the limitations of molds, bringing new development opportunities to the wire processing industry and opening up infinite possibilities for product design innovation.