From Wire to Finished Product: JINCHUN Pedal-Type Wire Welder Machine End-to-End Solutions

2025-03-28

Client Challenge

A European client required a wire welder machine capable of:

✅ Welding SUS304 stainless steel (8×∮3 wires onto ∮6 base rod)

✅ Zero visible surface marks

✅ GB/T8366-1996 compliance (ISO 669:1981 equivalent)

JINCHUN's Solution

Despite post-Chinese New Year staffing shortages, our 20-year wire welding machine engineering team:

Custom-Designed Electrodes: Optimized pressure distribution for multi-wire bonding

Precision Control System: SCR-thyristor current regulation (±1.5% accuracy)

ISO-Certified Production: Full documentation for EU CE compliance

Delivery: On schedule with 100% quality pass rate

Warranty & Support

1-Year Comprehensive Warranty Includes:

Main transformer

Full controller assembly

Thyristor modules

Copper busbars & connectors

Solenoid valves & pneumatic cylinders

Dual-stage air filter regulator

Technical Specifications

Parameter Specification
Rated Power 50 KVA
Input Voltage 2-phase 380V 50/60Hz
Output Current 200A (30% duty cycle)
Electrode Force 628 kg (6,160N)
Cooling Water Flow 20 L/min
Air Pressure 0.6 MPa
Dimensions (H×W×L) 1400×600×1300mm (customizable)

Why This Wire Welder Machine Stands Out

Microsecond Response Control: Eliminates arc drift for spot-on welds

Water-Cooled Electrodes: Maintain ≤45°C during 8-hour runs

ERP-Integrated Production: 30% faster lead times vs industry average

Client Feedback:

"The pedal-type wire welding machine achieved perfect repeatability across 10,000 test welds. JINCHUN's problem-solving approach exceeded expectations."

– European Automotive Supplier

Case Study: From Blueprint to Reality

Milestone                             Timeline                             Key Achievement

Design Finalized                       Day 3                             Optimized 8-wire electrode alignment

Prototype Tested                      Day 12                           0.02mm weld position accuracy

Production Completed             Day 25                            50KVA machine energy efficiency: 92%

Delivery                                     Day 30                            On-site installation & staff training

Your Turnkey Wire Welding Partner

From custom wire frames to complex assemblies, JINCHUN wire welder machines deliver:

✅ 15% higher yield rates

✅ 50% lower energy costs

✅ 100% traceable quality control

Explore customized solutions:

www.jinchunxlc.com

? carl@jinchunxlc.com | ? +86 15015830219

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