English

NEWS

New Products

Case Analysis: The Outstanding Performance of the Double - Head T - Type Welding Machine in Actual Production

2025-02-26

In modern manufacturing, welding technology is a crucial part of ensuring product quality and production efficiency. With its unique design and advanced technology, the double - head T - type welding machine has demonstrated outstanding performance in numerous actual production scenarios, bringing significant benefits to enterprises. Let's take a closer look at the excellent performance of the double - head T - type welding machine through several typical cases.

Case 1: Production of Freezer Grids

 

In the freezer manufacturing industry, the freezer grid is an important component, and its production efficiency and quality directly affect the overall performance of the freezer. A large freezer production enterprise used to adopt traditional single - head welding equipment, which led to low production efficiency and unstable welding quality. Problems such as poor soldering and desoldering occurred frequently. After introducing the double - head T - type welding machine, the situation has been greatly improved.

 

The double - head T - type welding machine is equipped with two welding heads that can work simultaneously. Compared with the single - head welding machine, the production efficiency has doubled. Its precise welding control system can accurately adjust the welding parameters according to the material and specifications of the freezer grid, ensuring that each weld spot is firm and uniform. The welding quality has been significantly improved, and the defective rate of products has been reduced by 30%. At the same time, the equipment is easy to operate. After simple training, workers can master it proficiently, effectively reducing labor costs.

Case 2: Welding of Automobile Seat Lead Screws

 

A globally renowned automobile seat manufacturer encountered many problems during the research, development, and trial production stages of the new - style seat electric lead screw components. The traditional welding equipment needed to weld the left and right parts of the lead screw separately, and the material pouring process was cumbersome, affecting the production rhythm. It was difficult to ensure the welding accuracy and dimensions, and the yield rate was only 60%. The equipment had insufficient protection, posing potential safety hazards. The products were magnetic after welding, and a secondary material pouring process was required for demagnetization. The welding data could not be traced, which did not meet the requirements of the main engine factory.

 

To solve these problems, the enterprise adopted a customized double - head T - type welding special machine. The equipment has a double - head structure, and the left and right workstations can weld synchronously, increasing the efficiency by 20%. The specially designed composite tooling realizes the precise positioning and automatic unloading of products, ensuring the welding accuracy and dimensional stability. The yield rate has been increased to over 95%. Additional safety protection devices, such as lifting doors and light gratings, effectively ensure the safety of operators. At the same time, the equipment is equipped with a demagnetizer, which automatically demagnetizes the products after welding, eliminating the secondary material pouring process. It is also equipped with a data system that can store and analyze welding data, meeting the audit requirements of the main engine factory.

Case 3: Processing of Iron Wire Products

 

An iron wire product processing enterprise mainly produces various kitchenware pull - out baskets, hanging racks, and other products. The previously used welding equipment had poor welding effects and low production efficiency when dealing with products with thick iron wires and large distances between wires.

 

The application of the double - head T - type welding machine has completely changed this situation. Its high - performance pneumatic pressurization system can provide stable and reliable pressure, ensuring that thick iron wires are firmly welded. The unique electrode design and welding transformer ensure a powerful and stable power output, meeting the welding requirements of iron wires of different specifications. The welding controller has rich functions and can flexibly adjust the welding parameters, achieving multi - purpose use of one machine. Since using the double - head T - type welding machine, the enterprise's production efficiency has increased by 50%, and the product quality has also been highly recognized by customers.

Operation Suggestions

 

  1. Preparation Before Welding: Carefully inspect all components of the equipment to ensure its normal operation. According to the material, specifications, and welding requirements of the workpiece, precisely adjust the welding parameters, such as welding current, time, and pressure, and conduct a trial weld. Start formal production only after confirming that the parameters are correct. At the same time, ensure that the welding surface of the workpiece is clean, free of oil stains, rust, and other impurities, so as not to affect the welding quality.
  2. Precautions During Operation: Operators must strictly follow the operation procedures and stay focused. During the welding process, closely observe the welding situation. If there are any abnormalities in the weld spots, stop the machine immediately for inspection. Pay attention to the running status of the equipment and avoid overloading the equipment. At the same time, ensure the accurate positioning of the workpiece to prevent welding defects caused by position deviations.
  3. Equipment Maintenance: Regularly clean, lubricate, and inspect the equipment. Clean the oxides on the electrode surface in a timely manner to ensure the good electrical conductivity of the electrodes. Check the running status of key components such as the welding transformer, cooling system, and pressurization system. If there are any problems, repair or replace them in a timely manner. According to the requirements of the equipment instruction manual, replace the vulnerable parts regularly to ensure that the equipment is always in the best running state.

 

As can be seen from the above cases, the double - head T - type welding machine has significant advantages in improving production efficiency, ensuring welding quality, and reducing costs. For manufacturing enterprises, the reasonable selection and use of the double - head T - type welding machine can enable them to gain an edge in the fierce market competition and achieve sustainable development. If you have any experiences or questions during the use of the double - head T - type welding machine, you are welcome to share and communicate in the comment section!

RELATED NEWS