JINCHUN Wire Welding Machines: The Universal Solution from Mattresses to Shelving

From mattress springs to warehouse racks, JINCHUN’s wire welding machines redefine versatility in metal fabrication. With 25+ years of innovation, our wire welder machines combine intelligent controls, modular designs, and unmatched durability to solve industry-wide challenges. Here’s how we empower manufacturers across sectors.

1. Mattress Manufacturing: Precision Spring Coil Welding

Challenge: Inconsistent hand-welded springs causing 8% defect rates.

JINCHUN Solution:

PLC-Controlled Precision:

✅ Auto-adjusts wire feed (0–200mm/s)

✅ Programmable welding current (up to 80kA)

✅ 3-phase AC380V±10% stable output

Smart Electrode Management:

Automatic wear compensation

30L/min water cooling (<30°C) for 24/7 operation

Results:

3× faster production vs. manual welding

99% weld consistency in pocket spring systems

2. Shelving Systems: Adaptable Framing Solutions

Application                   Wire Welder Machine Settings

Heavy-Duty Racks          80kA current @ 5,000N pressure

Retail Displays                Precision mode for Ø2–5mm wires

Custom Shapes              15 preset programs + teach-and-repeat mode

Key Features:

Pneumatic pressurization (0.5–0.7MPa)

Dual-program storage for <30-minute changeovers

1,500×1,200mm max workpiece size

3. Technical Superiority: Built to Outperform

Core Components:

125KVA Transformer: 50% duty cycle for non-stop shifts

Mitsubishi PLC + Weintek HMI: Real-time monitoring & fault alerts

Airtac Cylinders + HIWIN Guides: 30% longer electrode life

Safety Systems:

⚠️ Auto-shutdown if cooling flow <70L/min

⚠️ Dual-button activation (≤2s interval)

Multi-Material Mastery:

✅ Carbon steel ✅ Stainless ✅ Galvanized wires

4. Enterprise Credentials: 25 Years of Trust

8,000㎡ Facility: 30+ machine models, including gantry welders

Global Clientele: 200+ cities served worldwide

Support Package:

Free 10-sample trial welding

1-year warranty (excludes consumables)

40% deposit + 60% balance payment terms

Pricing Example:

6-Station Gantry Wire Welding Machine: $9,200 (EXW, tax-incl)

5. Why Choose JINCHUN Wire Welder Machines?

Modular Design: Swap T-slot electrodes in 15 minutes

Industry 4.0 Ready: IoT integration for predictive maintenance

Energy Efficiency: 30% lower power consumption vs. competitors

Case Study – Mattress Maker Success:

A Zhejiang manufacturer reduced spring defects from 12% to 0.5% using our wire welding machine, achieving ISO 9001 certification and 35% higher profit margins.

Upgrade Your Production Today!

Discover how JINCHUN’s wire welder machines can transform your workflow:

TEL: +86 15015830219 |  www.jinchunxlc.com

Mail: [email protected]