JinChun Bathroom Shelf Production System

2025-04-15

[Industry Challenge]

With global bathroom fixture demand growing 12% annually, JinChun delivers smart automation integrating wire bending machines and welding technologies to achieve 99% first-pass yield and 5,000 units/day output capacity.

[Core Equipment Matrix]

Material Forming

• 2-6 Multi-Axis Bender-Welder

4-axis wire bending machine

±0.5mm bending accuracy

90m/min feed speed

Welding machine integrated

• Servo Straightener

±0.3mm straightness

120 cuts/min

Wire bending machine compatible

Welding Systems

	XY-Axis Welder	4-Station Welder	100kW Seam Welder
Power	45kVA	35kVA	100kVA
Speed	2.8s/weld	1.5s/station	400mm/s
Key Feature	Wire bending machine alignment	Welding machine cluster control	0.2mm penetration control
Output Boost	40% cycle reduction	50% labor saving	35% energy efficiency

[Technical Advantages]

Precision Manufacturing

• Mitsubishi wire bending machine controllers

• Welding machine vision QC (≤0.5mm tolerance)

• 4,000+ programmable presets

Energy Smart

• 20% lower energe vs conventional welding machines

• Wire bending machine scrap recycling

• SKD11/Cr12 hardened tooling

Flexible Production

• Switch wire bending machine setups in 12min

• Welding machine adapts to:

Round/flat/square wires (Φ2-6mm)

Chrome/nickel finishes

Custom shelf designs

[Production Workflow]

Material prep → 2. Bending (wire bending machines) → 3. Welding (welding machine clusters) → 4. Surface treatment → 5. Automated QC → 6. Packaging → 7. Shipping

[Performance Benchmarks]

Conventional JinChun System

Daily Output 800-1,200 units 3,000-5,000 units

Welding Consistency ±1.5mm ±0.3mm

Wire Bending Accuracy ±1.2mm ±0.5mm

Energy Consumption 100% baseline 78%

[Integration Value]

• 40% faster than standalone wire bending machines

• 35% higher weld strength vs standard welding machines

• 30% floor space reduction

[Service Package]

• 30-day commissioning