Automatic XY-Axis Welding Machine: One Machine for Standard and Custom Mesh Welding

Multiple welding points on mesh sheets have long been a challenge for mesh manufacturers. With the rise of automation equipment, many customers have approached Jinchun, inquiring if there is a welding machine that can solve their problems, such as long manual wiring time, extended welding duration, inconsistent welding quality, and low production output.

To address these challenges, Jinchun, after numerous days and nights of research, development, and practice, has finally produced an automatic XY-axis welding machine for its customers.

Product Structure Overview

Overall Machine Effect

Welding Machine:

Machine Parameter Settings

Maximum Welding Width Range: 1000mm

Maximum Welding Length Range: 1500mm

Rated Power (KVA): Medium Frequency xx

Rated Voltage (V): 3-phase AC380V±10%

Rated Load Duration (%): 50

Servo Motor:

X-axis: 1KW, 3000 RPM

Y-axis: 2KW, 2500 RPM (Wuxi Xinjie)

Maximum Pressure (N) at 0.5MPa Air Pressure: 5000

Working Air Pressure: 0.5~0.7MPa

Guide Rails:

Y-axis: SBR20

X-axis: SBR16

Welding Power Supply: Medium Frequency Power Supply

Controller: Shanghai Guolong 600A

Control Screen: Touch Screen

Fixture Travel Speed: Forward 1800mm/S

Welding Process: Spot Welding

Work Efficiency (One Cycle Welding Time):

Working Height: 900-1000mm

Pressure Method: Pneumatic

Welding Current: Adjustable based on process

Overall Equipment Layout Size: Approximately 6000mm3200mm1600mm

Alternate Module Number: 2

How This Machine Solves Customer Problems

Long Manual Wiring Time?

The machine is equipped with a wire shaking tray. The wire is automatically placed into the wire holder through shaking, enabling quick wiring.

Extended Welding Duration?

The machine features a spot welding mechanism. Based on the welding points of the mesh, the width of the welding head is set to connect multiple points at once, enhancing welding efficiency. Additionally, the mold automatically moves the mesh position, swiftly completing the welding of the entire mesh.

Inconsistent Welding Quality?

The welding head is configured to ensure that all mesh welding points are welded uniformly according to the product settings, guaranteeing both welding effectiveness and aesthetic appeal.

Low Production Output?

The machine is equipped with two active molds that support automatic alternate welding, reducing wiring time and increasing welding efficiency. Within the same timeframe, the machine's production capacity far exceeds manual operations, helping enterprises achieve high-efficiency production.